Welding Thin Sheet Metal Stick Welder

Carbon steel and 18 ga.

Welding thin sheet metal stick welder.

As a rule when mig welding sheet metal never use a body filler metal that is thicker than the base metal. It s one of the highest quality machines available and comes incredibly low priced. Just grab a piece of sheet metal to get the heat set correctly and go to town. Forget the larger 1 8 inch tungsten electrode and use a smaller one.

Tig welding sheet metal. Try going for a wire of 023 inches when welding sheet metal. To weld sheet metal with solid wires use electrode positive ep or reverse polarity. Don t attempt to weld thin materials like sheet metal with flux cored wires which put more heat into the base metal.

A good heat setting for 1 8 6011 rods on thin material is about 80 90 amps. It is recommended that a welder should use 023 or 024 inch wire for light gauge sheet metal work. Gas metal arc welding gmaw is an effective method for joining light gauge metals such as carbon steel and austenitic stainless steel. How to weld thin gauge steel similar to car body panel down to 8mm or 1 32 of an inch thick with arc or stick welder.

Want to weld your car exhaust pipe and only have your old grandpas stick welder. It only takes a little bit of practice to make it happen. For sheet metal i use ine welding wire and it is just as good as their flux cored wire if you want you can grab one here. Stainless steel are used in applications such as hvac automotive mobile machinery guards and cabs and small parts as well as stainless steel food service and processing.

Short bursts or tacks will help. While sheet metal is primarily a tig welding job there are times when it s handy to have an available mig welder to fuse sheet metal. The hobart handler 140 mig is the best affordable mig welder for sheet metal. I guess the moral of the story is you can do just about anything with a stick welder in a pinch.

I was hoping to manage a butt weld too but the metal was far too thin for mig and i just blew holes. This is a quick video showing how to weld sheet metal with a stick arc welde.