Welded Sheet Metal Pin Hole Filler

October 8 2018 by.

Welded sheet metal pin hole filler.

The kind of plug to use depends on how the thin metal is being used. A 5356 filler metal also works for 5052 materials specifically. I then used the templates to trace out the patch panels on some sheet metal. Filler metals for either of these would be 4043 or 4943.

After slicing the patches out with a cutoff wheel next came the bending hammer and dolly session until the patches matched the holes and fit snug and flush into the flanged seat. Or less holes in steel aluminum fiberglass and plastic body panels while minimizing sanding damage and the amount of required surface preparation. You need to give a little extra time for the weld to cool before moving on to the next one as the weld area is so small. Get a tig 200.

If the hole needs to contain a liquid a rubber washer can go on the sheet metal screw to render it water tight. The eastwood no weld hole repair kit provides a quick weld free solution to plugging 2 inch dia. Techniques for welding sheet metal. The more time the arc is in an area the hotter it.

Body filler is a simple way to repair freshly cleaned holes. Holes in thin metal can be filled with plugs. A small magnet will help keep the filler metal in place while you weld. In this video matt goes over how to fill holes in a fender using a mig welder and a tig welder.

Typical aluminum alloys for sheet fabrication are 3003 and 5052. I used a piece of pvc pipe a vice mount miniature metal break and body hammer kit. If you know how to weld take advantage of your tools for a longer lasting repair. Holes larger than 1 4 need to be filled with metal.

Easy to do and really strong. Perhaps a simple rivet or sheet metal screw can be secured in the hole. Then the hole was welded using the stitch method. Whether you re dealing with a small piece of sheet metal or something valuable like a car you can fix it.

Best deal on goodyear air hose check this out https amzn to 3b5cjvy how to fix a hole without welding no warping. How to repair rust pin holes without welding posted. To prevent burn through and warping don t whip or weave the torch.